The HCoal process catalytically converts coal to oil in an ebulated bed reactor. The 3 ton per day PDU was operated to demonstrate: (a) heavy boiler fuel oil mode operation, (b) operation at commercial reactor gas velocities, and (c) operation with high residum concentration in the reactor. Solid liquid separation was demonstrated by ...
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The HCoal process has been studied in demonstration units and on a pilot scale by HRl under sponsorship of DOE (1). The complete design of a pilot plant having a throughput of 600 ton/day of coal, has been performed by HRl Engineering. This plant fs being built at Catlettsburg, Ky. The process is shown in Figure I in schematic form.
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HCoal process, developed by Hydrocarbon Research, Inc., in 1963, mixes pulverized coal with recycled liquids, hydrogen and catalyst in the ebullated bed reactor. Advantages of this process are that dissolution and oil upgrading are taking place in the single reactor, products have high H/C ratio, and a fast reaction time, while the main ...
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The most important process of this group is the HCoal process, developed by Hydrocarbon Research, Inc. (HRI) as an outgrowth of previous work on the hydrogenation of petroleum fractions. The development of this process was sponsored by ERDA/US DOE and a large group of oil companies (DOE, 2015b; Xinjua News, 2014). Very few DCL programs were ...
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This report presents the results of a technical and economic evaluation of the HCoal process and the coaltomethanol process for the production of liquid fuels from coal. Evaluations are based on capital cost estimates, in mid1982 dollars, for commercial size, selfcontained plants with a nominal liquid product capacity of 50,000 fuel oil ...
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The HCoal process, developed by Hydrocarbon Research, Incorporated (HRI), involves the direct catalytic hydroliquefaction of coal to lowsulfur boiler fuel or synthetic crude oil. The HCoal ebullated bed reactor contains at least four discrete components: gas, liquid, catalyst, and unconverted coal and ash.
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The coal direct chemical looping (CDCL) process, illustrated in Fig. 14, is capable of converting coal into hydrogen and/or electricity at any relative proportions. 137,138,156,173 In the CDCL process, composite Fe 2 O 3 particles are introduced into the reducer to react with pulverized coal. The reducer is a twostage moving bed reactor, which ...
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Abstract. A large coalliquefaction pilot plant is in operation at Catlettsburg, Kentucky, expanding on the HCoal technology. The pilot plant operated very successfully during 1981, confirming research yield data on eastern bituminous coal, demonstrating operability of the process, and resulting in a significant accumulation of engineering data.
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The Hcoal process demonstration unit run (PDU9) was carried out by Hydrocarbon Research, Inc., at Lawrenceville, The run included a 2day startup period with catalyst and creosote oil solvent, followed by 2 days with Kentucky 11 coal. On the fifth day, 6o tagged catalyst was added to the reactor.
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Abstract. The book discusses the establishment of the Synthetic Fuels Corporation by the Energy Security Act and the barriers to commercialization of coal gasification, coal liquefaction, and oil shale technologies for synfuel production; reviews the equipment and processes for coal gasification and coal liquefaction; assesses the current status of the HCoal Process; illustrates the ...
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Solidliquid separation underflow (SLSU) and solvent from a hydroextraction process were carbonized at 900/sup 0/F in an inert atmosphere at pressures up to 400 psig. Vacuum still bottoms from the HCoal process were pyrolyzed at 1100/sup 0/F in a methane atmosphere at 400 psig.
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HCoal, a catalytic hydroliquefaction process developed by Hydrocarbon Research, Inc. for conversion of coal to highquality, clean liquids, has advanced to the stage of commercial evaluation with the construction in Catlettsburg, Kentucky of a 600 ton/day pilot plant which will produce up to 2,500 barrels per day of liquid product.
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Axens's HCoal process is also a twostage process (two catalytic reactors). Generally, the ICL process produces highcetane diesel and lowoctane naptha; the DCL process produces onspec diesel and highoctane naptha. (Headwaters points out the hybrid DCL/ICL process can produce premium gasoline and diesel fuel with minimal refining.)
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The interaction of coalderived liquids with precoat materials was studied using the product oil filtrate from the liquefaction of an Illinois No. 6 Coal in the HCoal process. A study was initiated to determine the effect of precipitation inducing solvents on the filtration of a product oil slurry produced from a Kentucky No. 9 Coal in the SRC ...
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These include two solvent refined coal processes (SRCI and II), Hcoal (a catalytic liquefaction process) and Exxon donor solvent (EDS). The DOE health and environmental research program includes shortterm screening of coalderived materials for possible health and environmental effects. Longerterm assays are used to evaluate materials ...
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So upgrading usually consists of grinding the coal and then putting into a number of froth floatation cells and cyclones in this process, the rock particles are heavier than the coal so the rock sinks and the coal floats on the surface, The coal is then skimmed off, dried to some extent and then put in train cars. Mine mouth coal for power ...
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Synthoil, HCoal, and Exxon donor solvent processes. Final report Feb 77Aug 78}, author = {Parker, C L and Dykstra, D I}, abstractNote = {This volume is an environmental characterization of three selected coal liquefaction systems: Synthoil, HCoal, and Exxon Donor Solvent. It documents and evaluates existing environmentally significant data.
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article{osti_, title = {Upgrading of coal liquids. Monthly technical progress report for September 1977}, author = {Tan, G. and deRosset, A. J.}, abstractNote = {Secondstage hydrocracking, aimed at 100 percent conversion of low nitrogen HCoal liquid to naphtha, was concluded with studies at 500 psig above base pressure. An attempt to hydrocrack rerun HCoal atmospheric bottoms to ...
WhatsApp: +86 18203695377![HCoal process. [Kentucky] (Journal Article) |](/806kvze/228.jpg)
The HCoal process is a development of Hydrocarbon Research, Inc. (HRI). It converts coal by catalytic hydrogenation to substitutes for petroleum ranging from a low sulfur fuel oil to an all distillate synthetic crude, the latter representing a potential source of raw material for the petrochemical industry. The process is a related application ...
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HCoal Syncrude product streams, prepared from Illinois No. 6, Wyodak, or West Kentucky No. 11 coal were obtained from the HCoal Process Development Unit (PDU) and analyzed for physical properties, elemental compositions, trace metal levels, and molecular composition. The trace metal levels are generally low in all except the heavy fuel oils.
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The HCoal processes: A status report A catalytic process (HCoal) involving the direct hydrogenation of coal to produce hydrocarbon liquids is described. Benchscale and pilot plant development of the HCoal process is reported. Emphasis is placed on a proposed pilot plant which will be the largest coal liquefaction plant online in the, processing up to 600 tpd of coal.
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A process that has been used for the conversion of coal to liquid products is the HCoal Process disclosed in Pat. Nos. 3,519,555 and 3,540,995 which converts coal to gaseous and liquid products by hydrogenation in an ebullated catalyst bed reactor.
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Maintenance management is an essential part of effective operation of a coal preparation plant. The key metric is: overall equipment effectiveness can be applied to any coalprocessing facility to measure and sustain performance. The maintenance management system consists of a framework of 3M: man, machine and methods.
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reaction of coal at high pressures and temperatures with hydrogen (H2) in the presence of solvents and catalysts, yielding synthetic crude oil that can be refined into liquid fuels. onsidering the great extent and distribution of domestic coal reserves in the United States
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